Design for Manufacturability (DFM) Guidelines
DFM Guidelines document contains information to optimize an electronic design for our manufacturing processes. This comprehensive document includes everything from pad geometry to placement alignment with reference to the specific equipment that we utilize. We share our DFM Guidelines with our Build-to-Print clients, development engineering groups and technology partners.
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Design for Testability (DFT) Principles
DFT principles are designed to maximize the testing of product on our equipment. These principles identify the electronic layout and configuration as it relates to testing and also governs the development of product test strategies. Between these two main elements, we can maximize coverage in testing and minimize cost.
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Electronic Design Guidelines
Our Electronic Design Guidelines are the general practices that Morey uses to develop electronic circuits for any application. Specific data is captured in our PFMEA database.
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Mechanical Design Guidelines
Our Mechanical Design Guidelines are the general practices that Morey uses to develop mechanical solutions used on any application. Specific data is captured in our PFMEA database.
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Software Development Guidelines
Software development, and in particular the documenting of code and how it operates, is a critical factor to a product’s overall success. We have embraced a regimented system to define, write and document software, and capture this in our software development principles. The result is documented software that works as expected.
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FMEA (Failure Mode and Effects Analysis) Databases
Our Failure Mode and Effects Analysis captures the inputs of any given manufacturing process step and all potential (both negative and positive) outputs. This analysis allows us to reproduce the correct output reliably. We have captured this data for every single process step we use in manufacturing. Through this comprehensive database we can construct a manufacturing plan best suited for any specific assembly. Once completed we then analyze the entire manufacturing process as a whole. These databases are used in design and manufacturing.
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PPAP (Product Part Approval Process)
PPAP is a rigorous process used to review a product before formal production begins. This is a formal requirement of the QS 9000 Quality Standard. Morey provides this service as required by clients.
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New Product Deployment Process
Our detailed step-by-step process is used to introduce a new assembly to our production floor. This process ensures that we complete every necessary step to bring your product to full production as quickly as possible. This process has been embodied in our secure web-accessible program management tool, Program Tracker.
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Gauge R & R Studies
Gauge Reliability and Reproducibility studies verify tools used in manufacturing. Gauge R & R studies are only one aspect of our calibration and maintenance programs that we use to ensure our equipment is in top form.
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Cpk Studies
Cpk Studies are statistical tools used to measure process variance. Morey uses techniques wherever possible and archives the data for reference against future use.
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Control Plans
Control Plans, or manufacturing plans, detail each and every step in the manufacturing process. These plans are required by our ISO 9001:2000 certified Quality System. Ultimately these plans will result in Line Documentation that will be executed by our production floor.
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Six Sigma and Lean Manufacturing Principles
Morey uses Six Sigma and Lean Manufacturing techniques as part of our overall continuous learning directive. Although these are diverging techniques, one being more of a rifle and the other more of a shotgun approach to problem solving, both are useful in helping Morey be more efficient.
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Component Library
Morey has a substantial component library to call upon in the development phase. This library helps define technology roadmaps that assist with component selection from a technology and product’s expected lifetime perspective.
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Circuit Library
Morey has developed a collection of proven circuits that can be adapted to any development project. This library has been developed through our own design activities, helping to minimize non-recurring engineering expenses and increase the speed to market.
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